Rock Wool Purification Box Panel Production Line

Main features and advantages of production line

The continuous production line of rock wool purification box panel is a semi-automatic continuous production line integrating mechanical, electrical, hydraulic and HCFC polyurethane chemical polymerization technology, and composed of multiple units. The production line adopts international and domestic advanced roll forming technology, HCFC polyurethane (chemical) foaming technology, composite transmission technology, frequency conversion vector technology and hydraulic control technology. The whole line only needs 10 to 13 operators to operate normally. The production line is characterized by:

1. High degree of automation. The whole machine adopts a complete set of independently developed computer integrated control technology, such as numerical control servo, frequency conversion vector and temperature control. The control system implements distributed control management for each single machine, which is characterized by decentralized control and centralized management. Because it is decentralized control, it can disperse the danger, greatly reduce the danger to the whole system in case of a certain point of failure, and has beautiful overall appearance and convenient operation. The automatic monitoring is realized, which can not only meet the safe operation of the system and ensure various technical indexes of the system, but also realize the automatic control and management of the equipment to the greatest extent.

2. High production efficiency. Its production speed is 3 ~ 6m / min and its annual production capacity can reach 850000 square meters. (calculated by 300 working days and 10 hours per day per year).

3. The forming edges and corners of box plate shape are small, and the forming fillet can reach R1 2～R1. 5. It can prevent dust and has a more beautiful appearance.

4. The upper and lower belts adopts the form of chain plate (length 1300mm * width 200mm). Through hot air circulation heating, the upper and lower chain plates can be heated evenly to reach the working temperature of 45 ~ 70 degrees, which can be adjusted, and the temperature control tolerance is + - 3 degrees. The chain plate made of alloy steel plate can be replaced or repaired quickly (interchangeability). The upper and lower belts of conventional equipment are in the form of steel belt, and the heat transfer oil is heated by U-shaped pipe. The heating is uneven and the temperature is uncontrollable. It will affect the curing of the box panel, which will produce marks on the surface and affect the appearance.

5. The upper and lower belts adopt a main drive motor to mechanically ensure the synchronous walking of the upper and lower belts; A guide with a length of 10 meters is installed on the left and right of the belt inlet, and the width is easy to adjust to ensure that the purification panel does not deviate from the left and right.

6. The rock wool line is easy to operate, adopts the computer integrated control technology with comprehensive functions, and uses the computer man-machine interface to input the operation parameters required by the production line of each functional section on the premise that the raw materials and production of each part are ready. The whole line only needs ten to thirteen operators to complete the whole production and operation process, so as to keep the equipment in normal operation and greatly reduce the labor cost of production management and personnel.